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Series: The Brick that Saves It's Self

Operation Efficiency

Complexity Is a Tax: Find Your 13,000 Parts

This entry is part 1 of 5 in the series The Brick that Saves It's Self

Complexity doesn’t show up as a single problem. It shows up as thousands of tiny choices, templates, exceptions, and workarounds. LEGO learned the hard way that uncontrolled variation turns into a tax on your people, your systems, and your supply chain. This post gives you a fast ‘13,000 Parts Audit’ to find the mess and remove one version that’s slowing everything down.

October 1, 2025 David Carneal
Process Improvement

Constraints Make You Faster: Standardize Without Killing Creativity

This entry is part 3 of 5 in the series The Brick that Saves It's Self

Standardization doesn’t kill creativity. It kills rework, confusion, and the endless “which version do you use?” conversations. LEGO’s turnaround shows how constraints can make systems faster and teams more inventive. Use the 3-layer model to standardize inputs, default workflows, and exceptions without turning your process into bureaucracy.

October 7, 2025 David Carneal
Leadership

What Can We Stop Doing? The Turnaround Question That Works

This entry is part 4 of 5 in the series The Brick that Saves It's Self

The fastest path to relief isn’t adding more work, it’s stopping the right work. LEGO’s turnaround started with one simple question: what can we stop doing? Steal a 30-minute Stop-Doing Huddle agenda to cut low-value reports, meetings, and approvals and protect the time you reclaim.

October 9, 2025 David Carneal
Leadership

Sell the Distractions: Portfolio Focus Without the Drama

This entry is part 5 of 5 in the series The Brick that Saves It's Self

Side quests feel exciting until they eat your margins and your attention. LEGO recovered by cutting distractions and protecting the core operation that actually paid the bills. Use a Distraction Disposal checklist and a simple sunset script to reduce tool sprawl, exceptions, and portfolio clutter.

October 15, 2025 David Carneal

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